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APK60-2424: The Best DC/DC Converter for Industrial Applications



APK60-2424: A High-Quality DC/DC Converter for Industrial Applications




If you are looking for a reliable, efficient, and versatile DC/DC converter for your industrial applications, you might want to consider the APK60-2424 model from Helios Power Solutions. This is a single-output, 60-watt converter that can convert 24V DC input to 24V DC output with high accuracy and stability. It is designed to meet the demanding requirements of various industrial environments, such as automation, renewable energy, telecommunications, medical, and more.




apk60-2424



In this article, we will introduce you to the features and benefits of the APK60-2424 model, as well as provide you with some guidance on how to choose, install, and maintain it. By the end of this article, you will have a better understanding of why the APK60-2424 is a great choice for your power conversion needs.


Specifications of the APK60-2424




The APK60-2424 is a low-profile, fully encapsulated module that can be mounted on a DIN rail or a panel. It has a wide input voltage range of 2030V DC, and an adjustable output voltage range of 2228V DC. It has a rated power output of 60 watts, and an efficiency rating of 85%. It also has several features that ensure its performance and safety, such as:


Input and output voltage options




The APK60-2424 is one of the many models in the APK series that offer different input and output voltage options. You can choose from 12V, 24V, or 48V DC input, and 5V, 12V, 15V, 24V, or 48V DC output. You can also request other input or output voltages on demand. This gives you more flexibility and compatibility for your applications.


Power and efficiency ratings




The APK60-2424 has a power rating of 60 watts, which means it can deliver up to 2.5 amps of current at 24V DC output. It also has an efficiency rating of 85%, which means it wastes less energy as heat and reduces your operating costs. The APK series also offers lower power models with 25 watts or higher power models with up to 240 watts.


Voltage accuracy and adjustment




The APK60-2424 has a voltage accuracy of within 2%, which means it can maintain a stable output voltage regardless of load changes or input fluctuations. It also has a voltage adjustment feature that allows you to fine-tune the output voltage by using a potentiometer on the module. You can adjust the output voltage by 10% of the nominal value.


Output protection and isolation




The APK60-2424 has several output protection features that prevent damage to the converter or the load in case of abnormal conditions. These include:



  • Short circuit protection: The converter will shut down automatically if a short circuit occurs on the output, and resume normal operation after the fault is removed.



  • Overload protection: The converter will limit the output current if the load exceeds the rated power, and resume normal operation after the overload is reduced.



  • Overvoltage protection: The converter will clamp the output voltage if it exceeds the maximum value, and resume normal operation after the overvoltage is removed.



  • Reverse polarity protection: The converter will block the input current if the input polarity is reversed, and resume normal operation after the polarity is corrected.



The APK60-2424 also has a high isolation voltage of 1500V DC between the input and output, which means it can withstand high voltage spikes or surges without affecting the output quality or safety.


Operating temperature and humidity range




The APK60-2424 can operate in a wide temperature range of -40C to +85C, which means it can handle extreme hot or cold environments without compromising its performance or reliability. It also has a humidity range of 10% to 90% RH, which means it can resist moisture and condensation without causing corrosion or short circuits.


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Dimensions and weight




The APK60-2424 has a compact size of 90 x 60 x 23 mm, which means it can fit in tight spaces or small enclosures without taking up too much room. It also has a light weight of 180 grams, which means it can reduce the overall weight and load of your system.


Connector and mounting options




The APK60-2424 has a screw terminal block connector that allows you to easily connect the input and output wires to the module. It also has two mounting options: DIN rail mounting or panel mounting. You can choose either option depending on your preference or application requirements.


Applications of the APK60-2424




The APK60-2424 is a versatile DC/DC converter that can be used for various industrial applications that require stable and reliable power conversion. Some of the common applications are:


Industrial automation and control systems




The APK60-2424 can provide power to various industrial automation and control devices, such as sensors, actuators, PLCs, HMI, SCADA, etc. It can ensure that these devices operate smoothly and accurately in harsh environments with variable input voltages, loads, or temperatures.


Renewable energy and battery backup systems




The APK60-2424 can be used to convert power from renewable energy sources, such as solar panels, wind turbines, or fuel cells, to a stable DC output that can be used by other devices or stored in batteries. It can also be used to provide backup power from batteries to critical loads in case of power outages or emergencies.


Telecommunication and data communication systems




The APK60-2424 can supply power to various telecommunication and data communication devices, such as routers, switches, modems, servers, etc. It can ensure that these devices maintain high performance and availability in remote locations or challenging conditions with unstable input voltages or noises.


Medical and laboratory equipment




The APK60-2424 can deliver power to various medical and laboratory equipment, such as monitors, scanners, analyzers, pumps, etc. It can ensure that these equipment operate safely and accurately in sensitive environments with strict regulations on power quality and isolation.


Other harsh environments that require reliable and stable power conversion




The APK60-2424 can also be used for other applications that require reliable and stable power conversion in harsh environments, such as marine, railway, military, aerospace, etc. It can withstand high levels of shock, vibration, dust, water, electromagnetic interference, etc., without affecting its performance or durability.


Installation and Maintenance of the APK60-2424




The APK60-2424 is easy to install and maintain with minimal effort and tools. Here are some tips on how to install and maintain the APK60-2424:


How to select the right input and output voltage for your application




The first step is to select the right input and output voltage for your application. You should the output voltage if needed. You can fine-tune the output voltage by using a potentiometer on the module. You should follow these steps:



  • Make sure the power source and load are turned off and disconnected.



  • Use a multimeter to measure the output voltage across the terminal block.



  • Use a small screwdriver to turn the potentiometer clockwise or counterclockwise to increase or decrease the output voltage.



  • Check the output voltage again with the multimeter and adjust it until it reaches the desired value.



How to protect the APK60-2424 from external faults and overloads




The fifth step is to protect the APK60-2424 from external faults and overloads that may damage the converter or the load. You should follow these tips:



  • Use a fuse or a circuit breaker on the input side of the APK60-2424 to protect it from short circuits or overcurrents.



  • Use a surge protector or a filter on the input side of the APK60-2424 to protect it from voltage spikes or noises.



  • Use a diode or a relay on the output side of the APK60-2424 to protect it from reverse currents or back EMFs.



  • Use a load resistor or a capacitor on the output side of the APK60-2424 to smooth out the output ripple or transient response.



How to troubleshoot common problems and errors




The sixth step is to troubleshoot common problems and errors that may occur with the APK60-2424. You should follow these steps:



  • Check the input and output voltages with a multimeter and make sure they are within the specified range.



  • Check the input and output wires and make sure they are securely connected and have no loose or broken connections.



  • Check the fuse or circuit breaker on the input side and make sure it is not blown or tripped.



  • Check the LED indicator on the module and make sure it is green. If it is red, it means there is an output fault or overload. If it is off, it means there is no input power or an input fault.



  • If none of the above steps solve the problem, contact Helios Power Solutions for technical support or warranty service.



Conclusion




The APK60-2424 is a high-quality DC/DC converter that can provide you with stable and reliable power conversion for your industrial applications. It has many features and benefits that make it suitable for various environments and requirements, such as:



  • A wide input voltage range of 2030V DC and an adjustable output voltage range of 2228V DC.



  • A rated power output of 60 watts and an efficiency rating of 85%.



  • A voltage accuracy of within 2% and a voltage adjustment feature that allows you to fine-tune the output voltage by 10% of the nominal value.



  • Several output protection features that prevent damage to the converter or the load in case of short circuit, overload, overvoltage, or reverse polarity.



  • A high isolation voltage of 1500V DC between the input and output, which ensures the output quality and safety.



  • A wide operating temperature range of -40C to +85C and a humidity range of 10% to 90% RH, which enables the converter to handle extreme hot or cold environments and resist moisture and condensation.



  • A compact size of 90 x 60 x 23 mm and a light weight of 180 grams, which reduces the space and load requirements of your system.



  • A screw terminal block connector that allows you to easily connect the input and output wires to the module.



  • Two mounting options: DIN rail mounting or panel mounting, which gives you more flexibility and compatibility for your applications.



If you are interested in learning more about the APK60-2424 or ordering it for your applications, please contact Helios Power Solutions today. We are a leading provider of power solutions for industrial, commercial, and residential markets. We offer a wide range of products, such as DC/DC converters, AC/DC power supplies, battery chargers, inverters, UPS systems, and more. We also offer custom design and engineering services to meet your specific needs and specifications. We are committed to delivering high-quality products and services at competitive prices and with fast delivery times. We have a team of experienced and friendly staff who are ready to assist you with any questions or inquiries you may have. You can reach us by phone, email, or online form. We look forward to hearing from you soon.


FAQs




Here are some frequently asked questions about the APK60-2424:


Q: What is the warranty period for the APK60-2424?




A: The warranty period for the APK60-2424 is three years from the date of purchase. If you encounter any defects or malfunctions with the product during this period, you can return it to us for repair or replacement free of charge. Please refer to our warranty policy for more details and conditions.


Q: How can I order the APK60-2424 online?




A: You can order the APK60-2424 online through our website. Simply add the product to your cart, fill in your shipping and billing information, and complete the payment process. We accept various payment methods, such as credit cards, PayPal, bank transfers, etc. We will ship your order within one business day after receiving your payment confirmation. You can also track your order status and delivery progress online through our website.


Q: Can I request a sample or a quotation for the APK60-2424?




A: Yes, you can request a sample or a quotation for the APK60-2424 by contacting us directly. We will provide you with a sample or a quotation based on your requirements and specifications. We offer competitive prices and discounts for bulk orders. We also offer free shipping for orders over $1000.


Q: Can I modify or cancel my order for the APK60-2424?




A: You can modify or cancel your order for the APK60-2424 by contacting us as soon as possible. We will try our best to accommodate your request, but we cannot guarantee that we can make any changes or cancellations once your order has been processed or shipped. Please refer to our return and refund policy for more details and conditions.


Q: How can I contact Helios Power Solutions for technical support or customer service?




A: You can contact Helios Power Solutions for technical support or customer service by phone, email, or online form. Our phone number is +1 (800) 888-8888, our email address is info@heliospowersolutions.com, and our online form is available on our website. Our office hours are Monday to Friday from 9 am to 5 pm EST. We will respond to your inquiry within one business day. 44f88ac181


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